(Because of the complex nature of the cooling system this is presented in multiple
parts. Be sure to read and study each part before attempting and repairs on the cooling
system.)
A cooling system of some kind is necessary in any cars internal combustion engine. If no cooling
system were provided, parts would melt from the heat of the burning fuel and pistons would expand so much they
would seize (could not move in the cylinders).
Combustion (the burning of the air/fuel mixture in your engine) sometimes reach as high as
4500oF; average temperatures of the combustion are close to 2000oF. Aluminum pistons melt at
about 1225oF, so this heat must be carried off rapidly to prevent damage to the engine.
The cars cooling system is an essential but often neglected area of vehicle preventative
maintenance. A thorough knowledge of the operation of the system will provide you with the ability to understand
how the system works and how to maintain it in good working order.
A cars liquid cooling system is made up of the following part:
- The coolant pump, commonly called a water pump, circulates coolant throughout the system.
- The radiator; conducts heat away from the coolant.
- Radiator hoses connect the parts of the cooling system.
- The fan; pulls air through the radiator when the car is not moving fast enough to move the
air.
- The thermostat; controls the temperature of the coolant.
- Coolant is circulated to the heater in the passenger compartment.
- Radiator Cap; designed to seal the system so that is operates under 14 to 17 psi. The higher
temperatures result higher pressure. Each psi place on the coolant increases the boiling point about
3.23oF. Since current radiator caps maintain a pressure of about 15 psi, the boiling point would be
raised to 272oF (133oC).
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Warning: Never remove the radiator cap when the coolant is hot.
Temperatures rise rapidly during the first few minutes after the engine is stopped, causing coolant to
boil. Pressurized coolant may shoot from the radiator if the cap is removed, casing severe
burns.
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