AUTOMOTIVE
STARTING SYSTEMS
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The only function the starting system provides is to crank the engine fast enough
to run. The vehicle's ignition and fuel systems provide the spark and fuel for the engine
operation, but they are not considered components of the basic starting system.
The vehicle's starting system is designed to turn or crank the engine over until it can operate
under its own power. To do this, the starter motor receives electrical power from the battery. The
starter motor then converts this energy into mechanical energy, which it transmits through the
drive mechanism to the engine's flywheel.
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Starting System - Design and Components
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battery
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ignition switch
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battery cables
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magnetic switch (either an electrical relay or solenoid)
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starter motor
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starter safety switch
The system has two separate circuits:
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The control circuit.
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- The control circuit allows the driver to use a small amount of battery current to control the flow
of a large amount of current in the starting circuit. The entire circuit usually consists of an
ignition switch connected through normal-gauge wire to the battery and the magnetic switch (solenoid or
relay).
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The starter circuit.
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- The starter circuit carries the high current flow within the system and supplies power for the
actual engine cranking. Components of the starter circuit are the battery, battery cables, magnetic
switch or solenoid, and the starter motor.
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Battery and Cables
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- Many of the problems associated with the starting system can be solved by troubleshooting the
battery and its related components.
- The starting circuit requires two or more heavy-gauge cables. One of these cables connects between
the battery's negative terminal and the engine block of transmission case. The other cable connects the
battery's positive terminal with the solenoid.
- On vehicles equipped with a starter relay, two positive cables are needed. One runs from the
positive battery terminal to the relay and the second from the relay to the starter motor
terminal.
Starter Motor Drive Mechanisms
- To prevent damage to the pinion gear or the flywheel's ring gear, the pinion
gear must mesh with the ring gear before the starter motor rotates. To help ensure smooth
engagement, the end of the pinion gear is tapered. Also, the movement of the armature must always
be caused by the action of the motor, not the engine. For this reason, starter drive assemblies
include an overrunning clutch.
Overrunning Clutch
- The overrunning clutch, part of the drive mechanism, performs a very important job in protection the
starter motor. When the engine starts and runs, its speed increases. If the starter motor
remained connected to the engine through the flywheel, the starter motor would spin at very high speeds,
destroying the starter motor.
- To prevent this, the armature must disengage from the engine as soon as the engine turns faster
than the starter has cranked it. However, with most starter designs the pinion remains engaged until
electricity stops flowing to the starter. In these cases, an overrunning clutch is used to disengage
the starter.
- The overrunning clutch housing is splined to the starting motor armature shaft. The drive
pinion turns freely on the armature shaft within the clutch housing. When the clutch housing is
driven by the armature, the spring loaded rollers are forced into the small ends of their tapered slots and
wedged tightly against the pinion barrel. This locks the pinion and clutch housing solidly together,
permitting the pinion to turn the flywheel and, thus crank the engine.
- When the engine starts, the flywheel spins the pinion faster than the armature. This releases the
roller, unlocking the pinion gear from the armature shaft. The pinion then overruns the armature
shaft freely until being pulled out of the mesh without stressing the starter motor. The overrunning
clutch is moved in and out of mesh by the starter drive linkage.
- With that said, if you just think of it like this: When you are cranking the engine, the
starter motor is driving the vehicles engine. When the engine starts running on its own, the
engine becomes the driving unit and the starter becomes the driven unit. The flywheel at this
point drives the overrunning clutch in a reverse direction (see image) allowing it to free wheel. If
this did not happen the flywheel would turn the starter at the speed of the engine and even at idle
speed that would mean the starter would turn up to 1000 RPM or more. That would destroy the
starter motor.
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